RINCO ULTRASONICS AG RL35 Manuel de service

Operating ManualEnglishUltrasonic welding device for plastics... RINCO ULTRASONICS AGIndustriestrasse 4CH-8590 RomanshornSwitzerland...

1-2RL35HWV40/GB/NO7768/16279Explanation of symbols and signs#_________________________________________________________________________________________

RL35HWV40/GB/NO7768/162792-1Safety information2 Safety information2.1 GeneralThe design of this device conforms to the current state ofengineering and

2-2RL35HWV40/GB/NO7768/16279Safety information2.5 Installing the deviceAlways unplug the power cable before making anyconnections to peripheral device

RL35HWV40/GB/NO7768/162792-3Safety information#_______________________________________________________________________________________________________

2-4RL35HWV40/GB/NO7768/16279Safety information#_______________________________________________________________________________________________________

RL35HWV40/GB/NO7768/162793-1Product information3 Product information3.1 Product overview3.1.1 Hand held cutting device1 Housing2 Trigger switch3 Horn4

3-2RL35HWV40/GB/NO7768/16279Product information33.1.3 Cooling (optional)It is necessary to cool theconverter for heavy dutyuse.5 Connection for hose ÿ

RL35HWV40/GB/NO7768/162793-3Product information3.2 Warranty statementWith the delivery of this system RINCO ULTRASONICS AGacknowledges its warranty ob

3-4RL35HWV40/GB/NO7768/16279Product information3.3 Technical datadevice HW35-3Dimensions in mm5

RL35HWV40/GB/NO7768/162793-5Product information3.3.1 Concept- Robust handy housing- Ergonomic trigger switch- Piezoelectric converter- Connecting scre

RL35HWV40/GB/NO7768/16279Copyright by RINCO ULTRASONICS AG, SwitzerlandNoteDevice specificationNoteRead this operating manual and study itcarefully b

3-6RL35HWV40/GB/NO7768/16279Product information3.4 Technical data ofthe Ultrasonic Gene-rator RL35Dimensions in mmWeight: ...

RL35HWV40/GB/NO7768/162793-7Product information3.4.1 Concept- Flexible modular system with various insertable modules.- Well arranged and simple input

3-8RL35HWV40/GB/NO7768/16279Product information#______________________________________________________________________________________________________

RL35HWV40/GB/NO7768/162794-1Transportation4 TransportationTransportation instructions on the packaging mustbe observed.4.1 Unpacking/receiving inspect

4-2RL35HWV40/GB/NO7768/16279Transportation#___________________________________________________________________________________________________________

RL35HWV40/GB/NO7768/162795-1Controls and indicators5 Controls and indicators5.1 Hand held welding device2 Trigger switchThis activates the ultrasonic

5-2RL35HWV40/GB/NO7768/16279Controls and indicators5.2 Ultrasonic Generator RL3526 Generator module handleIf necessary, you can pull out the generator

RL35HWV40/GB/NO7768/162795-3Controls and indicators31 Weld timeUsing this keypad you can- change the weld time.a) increase numeralb) decrease numeralW

5-4RL35HWV40/GB/NO7768/16279Controls and indicators#__________________________________________________________________________________________________

RL35HWV40/GB/NO7768/162796-1Initial start-up6 Initial start-up6.1 Choice of locationSelect the location for the deviceaccording to the following crite

RL35HWV40/GB/NO7768/16279ITable of contents1 Explanation of symbols and signs...1-

6-2RL35HWV40/GB/NO7768/16279Initial start-up3. Tighten the horn (9) with two spannersof correct size (G/S)23Do not touch horn !4. The device is switch

RL35HWV40/GB/NO7768/162796-3Initial start-up#_________________________________________________________________________________________________________

6-4RL35HWV40/GB/NO7768/16279Initial start-up#_________________________________________________________________________________________________________

RL35HWV40/GB/NO7768/162797-1Elements7 Elements7.1 ConverterThe converter is a sensitive instrument.Please handle with great care!The converter (K) is

7-2RL35HWV40/GB/NO7768/16279Elements7.3 HornAny changes to the metallic body of the horn willaffect its vibration characteristics and should not beper

RL35HWV40/GB/NO7768/162797-3Elementsto immense mechanical loads.It is extremely important, therefore, to design the horn in such away as to enable the

7-4RL35HWV40/GB/NO7768/16279Elements#_________________________________________________________________________________________________________________

RL35HWV40/GB/NO7768/162798-1Retooling118 Retooling8.1 Changing hornIt is important to ensure that themains switch on the generator hasbeen switched of

8-2RL35HWV40/GB/NO7768/16279Retooling2348.2 Detailed description offunctions from the programselector switchUltrasonic devices are used in a wide rang

RL35HWV40/GB/NO7768/162798-3Retooling44aThe program selection switch has 10 set-tings.For US-operations without pneumatictool advance.The standard se

RL35HWV40/GB/NO7768/162799 Cleaning and maintenance ... 9-19.1 General

8-4RL35HWV40/GB/NO7768/16279Retooling8.2.2 Afterpulse (shake-off impulse)The afterpulse can be activated with a jumperon the main circuit board. The

RL35HWV40/GB/NO7768/162798-5Retooling#________________________________________________________________________________________________________________

8-6RL35HWV40/GB/NO7768/16279Retooling#________________________________________________________________________________________________________________

RL35HWV40/GB/NO7768/162799-1Cleaning and maintenance9 Cleaning and maintenance9.1 General maintenance jobsCleaning and maintenance jobs may only be ca

9-2RL35HWV40/GB/NO7768/16279Cleaning and maintenance9.4 Vibration systemWork may only be carried out onthe vibration system and converterhousing when

RL35HWV40/GB/NO7768/162799-3Cleaning and maintenance#_________________________________________________________________________________________________

9-4RL35HWV40/GB/NO7768/16279Cleaning and maintenance#_________________________________________________________________________________________________

RL35HWV40/GB/NO7768/1627910-1Error messages and corrective action10.2 Generator error messages during operation10.1 Error messages / corrective action

10-2RL35HWV40/GB/NO7768/16279Error messages and corrective action#____________________________________________________________________________________

RL35HWV40/GB/NO7768/1627911-1Electrical diagrams11 Electrical dia-grams11.1 Wiring diagram forhousing11.1.1 Start ST02 automatic(standard)input start

RL35HWV40/GB/NO7768/16279IIIChapter Safety informationContains notes and warningsconcerning the operation of thewelding system.Chapter Product informa

11-2RL35HWV40/GB/NO7768/16279Electrical diagrams11.1.2 Start ST02 manual(optional)11.1.3 Start ST02 manual(optional)input start 1input start 2input em

RL35HWV40/GB/NO7768/1627911-3Electrical diagramsoutput piece counteroutput piece counterinput US-Stop 1input US-Stop 2US-Stop option A US-Stop option

11-4RL35HWV40/GB/NO7768/16279Electrical diagramsoutput converternot usednot usednot usedmains groundmains groundmains Pmains Pmains Nmains Nnot usedGN

RL35HWV40/GB/NO7768/1627911-5Electrical diagrams11.2 Fuses Generator RL35Fuses are to be found in the following assem-blies:Generator moduleAll fuse d

11-6RL35HWV40/GB/NO7768/16279Electrical diagrams11.3.2 Fuses 110 volt11.3 List of fuses Generator RL3511.3.1 Fuses 230 volt / 200 voltGenerator Power

11-7RL35HW/V40/GB/N°7768/16279Electrical diagrams11.4 RL 35 Generator rear panel1 STO12 STO23 STO34 STO45 STO511.5 List of device sockets andconnectio

11-8RL35HWV40/GB/NO7768/16279Electrical diagrams#_____________________________________________________________________________________________________

RL35HWV40/GB/NO7768/1627912-1Technical drawings and values12.2 Amplitudes of 35 kHz RL generators12.2.1 Amplitudes with amplified converter1212 Techni

12-2RL35HWV40/GB/NO7768/16279Technical drawings and values412.3 Stud length of the vibrationcomponents; 35 kHzK ConverterThe converter stud is an inte

RL35HWV40/GB/NO7768/1627912-3Technical drawings and values#___________________________________________________________________________________________

RL35HWV40/GB/NO7768/16279IVImportant!Please quote the exact type designation andthe device serial numbers in all enquiriesconcering your device.You wi

12-4RL35HWV40/GB/NO7768/16279Technical drawings and values#___________________________________________________________________________________________

RL35HWV40/GB/NO7768/1627913-1Service center addresses13 Service center addres-sesIn the event of technical malfunctions orwelding problems, the RINCO

13-2RL35HWV40/GB/NO7768/16279Service center addresses#________________________________________________________________________________________________

RL35HWV40/GB/NO7768/16279VNotes#______________________________________________________________________________________________________________________

RL35HWV40/GB/NO7768/16279Notizen#_____________________________________________________________________________________________________________________

RL35HWV40/GB/NO7768/162791-1Explanation of symbols and signs1 Explanation of symbols and signsSpecial attention should be paid to passages with the fo